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Design Sponge
August 12th, 2009
diy project: erik’s recycled wine bottle torch

finalblue
this clever outdoor diy idea comes from erik anderson of gerardot & co.- a creative branding and design agency in indianapolis. erik was kind enough to share a fantastic project that turns an everyday bottle into a modern backyard tiki torch. i love the way these torches look and am dying to find a backyard to use these in- too bad the closest thing we have is a 2×2 foot fire escape. but for those of you with yards, i hope you’ll enjoy this project from erik. click here for more info on the project and click here to check out erik’s work at gerardot & co. thanks, erik!

CLICK HERE for the full project instructions after the jump!

finalgreen

[****Safety Note: This is for outdoor use only. Tiki brand recommends that the wick never be set higher than 1-inch, and I recommend that you exercise the same discretion and common sense that you would with any small open flame.*****]

Recycled Wind Bottle Torch

In any of my design work, whether for clients or for myself, I’m most proud when I can find a solution that’s highly creative and effective while keeping resources to a minimum. This is totally inexpensive (around $5-bucks). Plus it’s a great way to recycle a wine bottle.

It’s been a record year for mosquitoes here in Indianapolis, Indiana and I’d been wanting to add some Tiki-esque torches to the patio to combat the little buggers, as well as provide some ambiance in the evenings. After searching the world over to find a torch that was affordable and atypical, I came to the conclusion that unless I wanted wicker or bamboo, I would need to become a bit more resourceful. A glance into my recycling bin and an aimless stroll through the local hardware store provided me with this clear solution.

materials

1. Empty Wine Bottle (You can use any bottle you like as long as it’s glass and the neck is 1” in diameter. Be clever!)
2. Teflon Tape 1/2”
3. Copper Top Plate Connector (threaded for 3/8”-16 thread rod)
4. 1” Split Ring Hanger (threaded for 3/8”-16 thread rod)
5. 1/2” x 3/8” Copper Coupling
6. 1/2” Copper Cap
7. Two Hex Nuts (threaded for 3/8”-16 thread rod)
8. Two #10 x 1” Zinc Plated Wood Screws (if your mounting it to wood)
9. 3/8”-16 Zinc Plated Threaded Rod (I bought a 3’ rod and cut it down to 8, 4-1/2” rods with a hacksaw.)
10. Tiki Replacement Wick
11. Torch Fuel (For safety reasons, only use fuel made specifically for outdoor torches. i.e. Tiki brand)

Helpful Tools: Channellocks, adjustable wrench, hacksaw, power screwdriver, and a funnel

****Safety Note: This is for outdoor use only. Tiki brand recommends that the wick never be set higher than 1-inch, and I recommend that you exercise the same discretion and common sense that you would with any small open flame.*****

Building Instructions

6-20-39-55

The Hanger

1. Decide where you want to mount your Recycled Bottle Torch. Position the Top Plate Connector on your mounting surface and mark the holes for where the screws will go. It’s easier to keep it level if you pre-drill your screws first.
2. Once you have your Top Plate Connector mounted you can screw in the 3/8”-16 Rod until it stops. Channellocks are helpful for this part.
3. Thread the two Hex Nuts on to the Rod and tighten one all the way down at the point where the Rod meets the Top Connector Plate. Leave the other Hex Nut at the front end so it can be used to secure the Split Ring Hanger.
4. Thread on the Split Ring Hanger just enough so that the Rod is flush with the inside of the ring. Turn the 2nd Hex Nut counter-clockwise to snug it up against the Split Ring Hanger.

If you’d prefer your hardware to keep its shiny, unweathered look you can always give it several coats of clear polyurethane before you mount it. Personally, I think a weathered patina will add a nice element of character.

7-20-39-55

The Bottle

1. Carefully and tightly wrap the 1/2” end of the Coupling with your Teflon Tape. You’ll want to keep each wrap nice and clean so that it creates a smooth, even surface. Continue building up the tape until it fits very snugly into the opening of your bottle. You obviously don’t want it to fall in.
2. Insert the Wick into the Coupling until it sticks out about 1/4”. The Tiki brand replacement wicks are about 3/8” in diameter so they fit really well. Once they absorb the torch oil they’re even tighter.
3. Unscrew the Split Ring Hanger on one side and position the bottle neck into the ring.
4. Flip the front half of the ring back into place and tighten down the Hanger evenly on both sides. You may need to loosen the other side to make sure both sides are an even tightness. (Don’t over tighten the Hanger. You don’t want to break the glass.)
5. Use a funnel to fill the bottle with your favorite torch oil. (I use Tiki’s BiteFighter because it’s clear and seems to do a good job of keeping the mosquitoes away.)
6. Insert the Coupling & Wick into the top of the bottle and twist it snugly into place. Give the Wick a few minutes to absorb the oil before you try to light it.
7. I typically just blow my torches out. Use the Copper Cap to keep the Wick dry when you’re not using your torch.

84

Good Luck!

Erik

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70 comments
rochelle said:
August 12th, 2009 - 12:05 pm

wow, you are hitting some home runs when it comes to plant and outdoor DIY Stuff today!

HS said:
August 12th, 2009 - 12:05 pm

Clever!

Autumn said:
August 12th, 2009 - 12:07 pm

OK, awesome. Tiki torches are practically mandatory in Texas because of the mosquitoes. Love the idea of recycling AND getting away from the luau look in my backyard.

grace said:
August 12th, 2009 - 12:10 pm

thanks rochelle- we’re lucky to have some talented diy editors- and readers like erik!- on board :)

grace

August 12th, 2009 - 12:11 pm

Fabulous! I’ll do anything to get more fancy fire in the yard!

August 12th, 2009 - 12:12 pm

I absolutely love this idea! Just another reason hubby and I need to finish off the bottles we have in the wine cellar. :)

Pam said:
August 12th, 2009 - 12:15 pm

Wonderful idea! I have had some wine bottles saved that I couldn’t part with, but didn’t know quite what to do with them…now I know! Thanks to Erik and d*s, I can get my husband off my back (WHY are you saving these?) and give him a creative project to do all in one shot!

Warren said:
August 12th, 2009 - 12:18 pm

We don’t have much of a deck, but I think I’m going to use this idea for flowers indoors.

Birdfruit said:
August 12th, 2009 - 12:18 pm

Wow, can’t wait to have a backyard so I can put these babies up! Love the idea and endless bottle possibilities!

Lolo said:
August 12th, 2009 - 12:20 pm

This is so cool. I love this idea!

August 12th, 2009 - 12:21 pm

AH! How clever. Love, love, love this. This would be great for romantic Fall dining in my backyard with new hubby!

Mouse said:
August 12th, 2009 - 12:23 pm

THAT IS SO COOL!

I am going to try this. Please wish me luck in not burning my house down.

natalie. said:
August 12th, 2009 - 12:23 pm

such a cute idea – i could see these being a big hit at burning man!

August 12th, 2009 - 1:01 pm

These are really pretty and would give a great mood to an out door space! I used to make these for indoors, but love the outdoor use!

August 12th, 2009 - 1:12 pm

I love this idea! Had my sweetie take a look too so we can work on this project together over the weekend. I love to recycle so I will put my wine tasting bottles to good use. Thanks for the great idea and materials list. CHEERS!

Christa said:
August 12th, 2009 - 1:15 pm

That is such a great idea! LOVE IT!

Trude said:
August 12th, 2009 - 1:20 pm

Pure genius!! We’re totally doing this.

brandeye said:
August 12th, 2009 - 1:20 pm

this is effing genius. two of our tiki tourches from last year (metal) cracked, so we were looking for new ones. but this is even better, we’ve got lots of empties!

Deb said:
August 12th, 2009 - 1:25 pm

This is so weird…I was looking for a DIY like this on Monday after seeing something similar on a TV show. YAY! I’m using citronella tiki oil…darn mosquitos…

Deb said:
August 12th, 2009 - 1:33 pm

PS- If I don’t have a place to put these can’t I just put the bottle on a table? Kind of like a fire centerpiece? :)

leni said:
August 12th, 2009 - 1:35 pm

those are so beautiful! i think they’d look great at a wedding.

Jennifer said:
August 12th, 2009 - 1:38 pm

What a great idea! I don’t have the luxury of a back yard, but my parents would love these. They may just be getting a set soon!

Miss Jess said:
August 12th, 2009 - 2:17 pm

This is why I need to get a wooden privacy fence installed ASAP. Bye bye chainlink, hello tiki paradise!

Erik said:
August 12th, 2009 - 2:24 pm

I forgot to mention: For the folks that don’t have wooden fences to mount to, you can always just use two of the Split Ring Hangers (one on each end) and attach it to a 1″ pole, umbrella, fire escape, etc.

Nativeson71 said:
August 12th, 2009 - 3:15 pm

This is got to be one of the best ideas DIY ideas I have seen in a long time.
BRAVO!!
The more unique the bottle to more impressive of a display.

lauren said:
August 12th, 2009 - 3:23 pm

what a great idea! it’s certainly not hard to have empty wine bottles. :)

Pamela said:
August 12th, 2009 - 3:24 pm

Love it! I’m curious – assuming one already has an empty wine bottle on hand, how much would the materials cost, roughly?

Rachel said:
August 12th, 2009 - 3:47 pm

Gorgeous! And I just bought a case of Badger Mountain-I’m rolling in the pretty blue bottles! Thanks so much, I’ll be linking to this.

Green Key said:
August 12th, 2009 - 4:02 pm

These are very cool looking, but look pretty dangerous. Open flame – keep your hair out of the way! And glass bottles filled with fuel – don’t whack the bottle by accident – liquid fuel, possibly on fire, all over, maybe on someone. Sorry to rain on the enthusiasm parade . . .

grace said:
August 12th, 2009 - 4:09 pm

green key

yes, you definitely need to be careful with anything torch-related, but the point of this project is to have these on walls, away from guests and anyone who would knock them over ;)

grace

taylor said:
August 12th, 2009 - 4:35 pm

i cannot wait to try this! looks like my boyfriend will be getting some great torches in his backyard since i don’t have a fence. lucky guy!

Debbie said:
August 12th, 2009 - 4:52 pm

love love love the updated tiki torch! thanks for sharing!

rebecca said:
August 12th, 2009 - 5:01 pm

Oooo. very nice idea. Not only do I love idea, but also had a quick nosey at their website. I love their style!

Laura H said:
August 12th, 2009 - 5:10 pm

And here I’ve just been making drinking glasses and vases out of wine bottles. This is going to be sooo much fun!

Felicia said:
August 12th, 2009 - 7:08 pm

how cool is that!

August 12th, 2009 - 7:10 pm

Great idea! Thanks for sharing.

August 12th, 2009 - 8:46 pm

Oh wow! Right up my alley, and I think I can actually do this!

Thanks!
-Kelley

Elyse said:
August 12th, 2009 - 10:13 pm

This is so fantastic! My boyfriend and I are totally going to do this after seeing your tutorial…thanks so much for sharing!

Elle Venom said:
August 13th, 2009 - 7:22 am

What a nice project. I’m making these today!!!!

Mariah said:
August 13th, 2009 - 8:16 am

Were you able to get most of these items from Home depot or lowes or ace?

Erik said:
August 13th, 2009 - 9:10 am

I’ve found the materials at all the big guys: Lowes, Home Depot, Mennards. Just head over to the plumbing section. Wicks were the hardest to find. Only Lowes had them when I was looking.

August 13th, 2009 - 9:19 am

Wow–I’ve written a whole book on DIY outdoor decor and never thought of this project—Dang it!! I like it so much I’m going to post in on my blog! Thanks!

dana said:
August 13th, 2009 - 9:23 am

This is an awesome idea!

David McCaughan said:
August 13th, 2009 - 9:40 am

Fantastic idea, excellent instructions make attempting very tempting. How about a small aluminum pie plate as a heat/light reflector? A couple nuts on the threaded rod could grab the edge.

Claire said:
August 13th, 2009 - 10:26 am

I love this idea! Thanks for sharing!

Designy said:
August 13th, 2009 - 2:01 pm

True, this is a cool idea, but you could do a lot better than the “hardware store chic”. Exposed threads look unfinished…

grace said:
August 13th, 2009 - 2:04 pm

designy-

i don’t think they could do better. it’s a torch made from found materials- you either embrace the idea or bought something fancier and store bought. the hardware store look is part of the charm i think…

grace

Jen said:
August 13th, 2009 - 2:10 pm

My boyfriend is a wine rep so we are always dealing with lots of empty wine bottles. Now we have something to do with all of them AND provides an industrial design flare for the yard! Love the idea. Thanks for sharing.

Tina said:
August 13th, 2009 - 2:17 pm

On top of this being a nice project I think the project photos are really excellent – clear, well-lighted, pretty colors – well done :).

Nolan said:
August 13th, 2009 - 10:16 pm

Alright. We bought all the stuff at Lowes. Drilled into the backyard post. Drank the wine. Filled the bottle with genuine Tiki Torch Fuel. Lit the exposed quarter inch of Tiki Brand wick. Not exactly a clean flame. Result: Big Black Smokey Mess.

Jakob said:
August 14th, 2009 - 12:24 am

In case of zombies?

August 15th, 2009 - 2:16 pm

that is genius and beautiful!

Bee S said:
August 15th, 2009 - 8:02 pm

I thought these looked cute. Showed them to my guy friends to see if we could make them, and they laughed and said they look like Molotov cocktails. *Sigh* no creative lighting for me….and the closet is still full of wine bottles.

August 17th, 2009 - 1:51 pm

What a great way to use up any old wine bottles around. I’ve got a few to spare!

Joe Bob said:
August 19th, 2009 - 7:05 pm

Do you need to cut threads in the 3/8″-4.5 in rod pieces? They do screw into the hanger and the top plate connector correct?

Joe Bob said:
August 19th, 2009 - 7:12 pm

I guess I should read the directions and materials list 1st! (Threaded Rod) It’s pretty clear how to do this. Thanks!

christine said:
August 21st, 2009 - 2:35 pm

this is an awesome idea! :)… found all the parts except the copper top plate connector…. apparently nobody in the lowes or home depot here know what that is and i cant seem to find it…. any suggestions??

Teresa said:
August 21st, 2009 - 3:03 pm

Beautiful! I don’t drink wine so I’ll have to find some way of salvaging some bottles. I love the blue!

Can you get the hardware at Home Depot, Lowe’s, Ace, etc.?

Teresa said:
August 21st, 2009 - 3:04 pm

Oops, sorry. Didn’t see Erik’s reply about all the hardware!

Just curious-what kind of wine was once in that blue bottle?

August 24th, 2009 - 12:22 pm

We made these this weekend (without the hangers) and used the Tiki Bite Fighter fuel. They turned out **beautifully!** – clean flame, as well. However, we haven’t been able to find the top plate connector & hanger anywhere so far – not Lowe’s, Home Depot, or Ace. Will check at a local electrical supply store today as well.

August 25th, 2009 - 6:35 pm

Pretty much one of the best!! DIY projects ever!

Erik said:
August 26th, 2009 - 2:19 pm

For those having trouble locating the top plate connectors they can be found online:

Copper
http://www1.mscdirect.com/CGI/NNSRIT?PMPXNO=3391967&PMT4NO=0

Galvanized
http://www1.mscdirect.com/CGI/NNSRIT?PMPXNO=3391965&PMT4NO=0

Stainless Steel
href=”http://www1.mscdirect.com/CGI/NNSRIT?PMPXNO=3391969&PMT4NO=0

Iron
href=”http://www1.mscdirect.com/CGI/NNSRIT?PMPXNO=3391963&PMT4NO=0

Amanda said:
August 31st, 2009 - 8:37 pm

We made these this weekend too and Lowes had the top plate connector in glavanized steel. Love them! We will be making more to go around the yard. Also liked the idea to use them as vases

Minda said:
September 7th, 2009 - 7:03 pm

So, for those of us that couldn’t find Tiki brand wicks- can I safely wrap the teflon tape around the wick to keep it snug??

Grant said:
September 14th, 2009 - 9:25 pm

FANTASTIC! I just put a deck on the back of the house and these are going to be the perfect finishing touch. THANKS! I was just now putting the bottles together and I had a bit of a brainwave that I thought I’d share – I was a bit frustrated that the wicks don’t reach very far down … SO TO MAKE BETTER USE OF THE OIL, I ADDED WATER UP TO AN INCH BELOW THE WICK AND THEN ADDED MY OIL AND OF COURSE THE OIL FLOATS … and it looks cool in a clear bottle.

Karen said:
September 22nd, 2009 - 6:18 pm

Have been saving wine bottles all summer in order to make a border for a short section of flower bed. Now I have a cool way to light up the deck as well. Thanks!

Karen said:
September 22nd, 2009 - 6:29 pm

Can you share some ideas for making the flower bed border I mentioned? Pretty please?

October 10th, 2009 - 2:21 am

I made this today and love it!
I had some trouble though finding the 1” Split Ring Hanger. Where did you buy this at? I used something else that worked well but cost me a bit more than I should have paid…

Aalay said:
October 15th, 2009 - 6:35 am

WOW!!! That’s a brilliant IDEA!!..Wz lookin for some themes for the upcomming wedding of my Sister…This made my day!!!! AWESOME IDEA!!!

Marion Z said:
October 23rd, 2009 - 7:38 pm

These look utterly amazing but I, too, cannot help but wonder about the safety issue. Anyone use these for a while and what was your experience?

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